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The Financial Benefits of Robotic Welding Systems

To stay competitive in the manufacturing world, your process needs to continually be faster, more cost effective, and more consistent. Automation is transforming and improving many different aspects of manufacturing all around the United States. The most popular solution of these, being welding robots , produce an incredible ROI when implemented correctly.
For new factories and manufacturing facilities, implementing robot welding systems for the first time can be daunting. However, the financial benefits vastly outweigh the initial investment, able to produce a scaling ROI in as little as 1 and a half years. With increased safety, speed, reliability and more, let’s go over some of the benefits of implementing a robotic welding system in your facility. yaskawa motoman robotic welding arm

What is A Robotic Welding Cell?

Welding robots are robotic cells that are installed into a facility with the purpose of performing pre-programmed welding tasks. The welding robot arm applies high levels of heat to a metal joint which causes the metal to melt and intermix, just like a manual welder.
If you have a repetitive process for welding for your products or otherwise, a welding robot can be programmed to repeat these processes in a safer, faster and more efficient manner. Installing multiple robotic welding systems serves to only increase this efficiency over time.

Noticeable Improvements From Robotic Welding Automation

With the implementation of a welding robot, your facility will notice a few immediate benefits and improvements in the operations that the robot will handle.

  • Consistency – Robotic welding cells perform high quality, accurate and consistent welds over and over again
  • Speed – Welding robots perform quick cycle times to increase your overall efficiency and productivity. Once programmed, you can produce more product in a shorter amount of time
  • Safety & Reliability – All of the potential harm, such as sparks and flashes, are mitigated because the welding robot operates independently on your schedule

In addition, your robots will perform without needing to take breaks, they won’t require a salary, and they are built to meet your toughest work loads. Many welding robots will produce a return on your initial investment within one and a half years at a minimum.

What Does A Robotic Welder Cost?

Coming up with an accurate price will of course depend on your unique solution. Your manufacturing facility, along with the products you produce, all play a part in what robotic solution will fit your process, procedure and growth expectations.
According to RobotIQ , a complete robot welding automation system can cost between tens of thousands for pre-engineered welding cells , to hundreds of thousands for a fully customized welding cell, including programing. Again, this heavily depends on your options and goals. A full solution would include the robot cell, adjustments, programming, testing and installation into your facility.
It’s important to keep in mind that your welding robot will eliminate costs associated with labor, accidents, insurance and other benefits. A robot working full time will fast track your path to a return on investment and boosted production numbers in a shorter period of time.

Boost Your Production With Robotic Welding Cells

Take the next step towards staying competitive in the fast changing and modern manufacturing sector. Robotic welding cells are well suited to give your business a considerable boost that you’ll experience for years to come.
TW Automation is the go-to robotic integration company for over 25 years strong. Our goal is to boost the productivity and performance of your business. For more information on how to improve the operations in your facility and boost your bottom line, contact us today .