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Robotic Material Handling Integrations: 5 Industries That Will Benefit

If there is one thing that has revolutionized the industrial sector, it is the robots. These noble inventions work in a wide range of industries, from automobiles and metal forging to semiconductors and plastics processing to agriculture and mining. Pretty much any repetitive operation is a great job for a robot, particularly if it’s difficult or dangerous for people. The application of robots in manufacturing industries is invaluable. Here is where robotic material handling comes in.
Traditionally, robots have been used for high-volume operations. However, with the advent of technological advancements and decline in the cost of industrial robots, more opportunities are opening up for small and medium-sized operations. Robotic material handling is among the most popular applications in industrial robotics, with most automation systems including at least some aspects of this category.
In this article, we are exploring material handling (MH) robots. We will explore what they are, their benefits as well as industries benefiting from robotic material handling systems.

What are Material Handling Robots?

Material Handling is the process of moving goods and materials short distances within a building, facility, factory, or warehouse. As such, a material handling robot is any robot that moves, feeds, and disengages tools, parts, as well as other material around your facility.
In other words, this means that you will program a robot to grasp anything, move it from one location to another, and put it down repeatedly. Thus, saving your employees from hazardous, tedious, and fatiguing labor. Manufacturing companies across the board are increasingly integrating material handling robots in their facilities due to their speed, precision, and cost-effectiveness.
In addition, robotic material handling systems provide a consistent standard of quality and a high level of repeat accuracy. Whether it’s transferring stampings between presses, picking candy from a conveyor and placing it in a box, or loading and unloading a turning center, automated robotic systems are the way to go in today’s manufacturing processes.

What are the Benefits of a Robotic Material Handling System?

There are many benefits when implementing automated robotic systems into your facility. Robotic systems integration:

  • Improves precision and accuracy . Industrial robots offer you better production quality and more precise and reliable processes.
  • Enhances consistency. Industrial robots can complete mundane tasks with the exact required specifications over and over. This consistency enhances the quality and helps you lower production costs.
  • Improved production speed. Robots also complete automated tasks at a much faster rate as compared to humans. When you use industrial robots, you can predict the time it takes to complete a process/task. This positively impacts your production processes.
  • Saves you on labor costs and helps you better utilize employees’ skills . When a robot is engaging the routine tasks at your facility, you can assign your employees to more important jobs or reduce labor altogether.
  • Boosts floor utilization . Robots take up less space compared to employees. They don’t need aisle ways or special rooms such as rest rooms, tea rooms, etc.
  • Fosters safety in the workplace. Industrial robots can efficiently complete high-risk and dangerous tasks (such as heavy lifting and mixing chemicals), thus reducing occupational hazards.
  • Enhances flexibility. With proper programming, vision-guided industrial robots can perform a variety of production/processing tasks which increases your returns on investment.

 

Industries That Can Benefit from Material Handling Integrations

Besides the traditional industrial and automotive manufacturing industries, robotic material handling systems are being adopted by a surge of different industries. Here are some industries set to reap it big from robotic material handling integrations.

Food and Beverage

Advancements in vision systems, end-of-arm tooling, as well as robot design have made it possible for food and beverage companies to integrate robotics into their production processes . Robots in food and beverage production help promote a more sterilized production environment.
Companies in the food and beverage production sector are embracing robotic systems to improve production and sanitation standards during processing and packaging. Also, robots take a more precise count during production. Thus, allowing manufacturers and other stakeholders to track products from the shelves back to the production line.

Healthcare

In other industries, efficiency saves money, but in healthcare, it saves lives. Surgeons, medical device manufacturers, and pharmaceutical companies can implement robotic material handling systems in their laboratories and operating rooms.
A robotic material handling integration in the healthcare industry maximizes efficiency and enhances clean, quiet, and safe production. Robotic material handling integrations in healthcare include pharmaceutical manufacturing/packaging, medical device assembly/packaging, as well as patient manipulation.

Aerospace

Material handling systems have proven quite useful in the aircraft manufacturing process, more so in performing flight maintenance and producing flight components. Operations in the aerospace industry are delicate and require top-notch dedication.
Robotic material handling systems are good leverage in aerospace applications because of their consistency and ability to produce high-quality processes.

Distribution Facilities

Distribution centers are grappling with an ever-increasing number of products that need to be delivered quickly and accurately. Operations must also evaluate and manage changes in inventory and value-added services.
Robotic material handling integrations can help distribution facilities to boost order fulfillment speeds while enhancing accuracy and overall facility performance.

Agriculture

The agricultural sector has been actively adopting different forms of robotic technology to increase productivity while lowering overall costs. Farmers have already adopted self-guided harvesters and tractors that use GPS.
In recent times, there has been an increase in the experimental use of autonomous systems that automate operations like thinning, pruning, spraying, mowing, weed removal, and fruit picking. Farmers can use robotic material handling integrations to help milk cows, plant and monitor crops as well as manage harvests. According to research by Tractica , agricultural robot shipping will hit 727 000 units per year by 2025.

Who We Are

At TW Automation , we design, implement, service, as well as maintain industrial robotic solutions. This includes machine tending, plasma cutting, assembly, water jet cutting, and palletizing. We are a premier robotic solutions provider for a wide range of cost-effective factory automation systems.
Our experience spans two decades, offering excellent robotics automation services and integration. For more information on material handling integrations or inquiries on how we can help, feel free to contact us today, and we will be more than willing to assist.