Service and Support: 913-303-9700

Benefits of Robotics in Food Manufacturing

There has been a growing demand for food around the world. Food processors have also been looking for ways to automate various processes , including preparing, cooking, packing, sorting, and pasteurization, among others. Industries can use machines to dispense food, cut, package, and case food before placing it in containers and sealing them. The growth of robotics in food manufacturing has impacted the industry in various ways, as explained below.

Automation Helps Improve Food Safety

Various countries around the globe are instituting measures to enhance food safety and security. A significant portion of food becomes contaminated during production due to poor handling. Companies are looking for ways to improve this situation by minimizing the number of times that people come into contact with food during production. Automated machines are handling various processes in food production, including preparation, cutting, and packaging. They ensure that pathogens are not transferred from workers to the food during production. Besides, it is easier to clean the machines and significantly reduce bacterial contamination of the food.

Automation Offers Higher Production Volumes in Shorter Periods

The ability to produce high volumes of food within a short period is a significant competitive advantage, as the business can meet demand effectively and lower the cost of producing each unit. Robots can work at predetermined speeds for long periods and with reliable consistency. They can handle tasks more efficiently and quickly than human hands. Commercial food processors can take advantage of the performance offered by robotics in food manufacturing to push different products to the market at once.

Automation Ensures the Same Quality of Work

Unlike humans, robots do not get tired. They can handle the same type of work repeatedly without lowering the quality of the output. In commercial food processing, consistently producing the same quality of food is important for brand perception and customer retention. Human beings cannot deliver the same quality when working with hand tools in tasks like measuring, chopping, and packaging with the desired levels of consistency.

Automation Streamlines Different Processes and Reduces Errors

Automation cuts down the food processing steps to the most essential procedures. For example, there is no need to have someone go through the chopped food when using a food processor. You are certain that the pieces are of the right size. Streamlining the production makes food processing faster and cheaper for the business. Besides, the use of robotics in food manufacturing lowers the mistakes that are likely to be made in the process. Common human errors include wrong measurements of ingredients, missing items, and wrong weight calculations. Fewer errors reduce the quantity of food that goes to waste while maintaining product quality.

Automation Lowers Labor Expenses

By employing machines for several repetitive jobs in the production industry, organizations can cut down on labor expenses . Any company that seeks to produce huge volumes of food products may need to have a large workforce, which translates to a huge wage bill. There are also costs of training and managing such a large workforce. Automation handles these tasks with a single or a few machines, whose cost is covered by the actual labor savings.

Machines Reduce Downtime

Human errors and issues with staffing may slow down the production process. This could lead to downtime and bottlenecks in the production process. With automation, there are fewer chances that there will be errors in the process. Many of the machines can also handle increased capacity, especially during the food harvesting period, thereby reducing possible bottlenecks in the process. Finally, unless undergoing cleaning or maintenance, machines can work around the clock, ensuring the production remains as scheduled .
TW Automation offers custom food production automation equipment, installation, and training. It also maintains the equipment to ensure that it works optimally. Contact us for help with new machines.